Senior Process Engineer

Key Responsibilities

1. Process Control & Operational Excellence

• Lead monitoring and analysis of production processes to ensure operations remain within established control limits.

• Oversee daily review of production control charts and performance indicators.

• Drive systematic root cause analysis for process deviations and implement sustainable corrective and preventive measures.

• Review and approve Production Work Instructions (WI) to ensure process compliance.

• Work closely with cross-functional departments and vendors to resolve quality, machinery, and process-related issues.

• Support production scheduling to meet delivery targets without compromising product quality.

2. Process Improvement & Cost Optimization

• Identify process losses relating to material usage, equipment efficiency, and manpower productivity.

• Lead engineering studies and implement technological improvements to enhance operational performance.

• Conduct in-process trials, product testing, and technical evaluations.

• Develop initiatives to improve plant cost-effectiveness and operational sustainability.

3. Safety, Risk & Compliance

• Ensure compliance with plant safety procedures, risk assessments, and good housekeeping practices.

• Participate in hazard identification and mitigation planning for process and equipment operations.

• Support ISO documentation and audit compliance requirements.

4. Team Leadership & Development

• Provide technical guidance and mentorship to Process Engineers, Supervisors, and Technicians.

• Identify competency gaps and recommend structured training plans.

• Lead hands-on technical training for new and existing production team members.

• Promote a strong culture of safety, discipline, and accountability.

5. Plant Projects & Expansion

• Support and lead process-related initiatives during plant expansion projects.

• Assist in planning and execution of annual Shut-Down Maintenance (SDM).

• Coordinate with Maintenance and contractors to ensure smooth project implementation.

Requirements

• Diploma or Degree in Mechanical Engineering, Chemical Engineering, or related Engineering discipline.

• Minimum 3-5 years of experience in a chemical processing or manufacturing environment.

• Strong knowledge of plastics extrusion process will be an advantage.

• Demonstrated experience in process optimization and root cause analysis.

• Prior supervisory or leadership experience in a production setting.

• Strong analytical, problem-solving, and stakeholder management skills.

• Good communication skills and ability to work across departments.