Quality Engineer

Key Responsibilities

1. Quality Management & System Compliance

. Ensure all quality activities comply with IATF 16949, ISO 9001, and customer-specific requirements.

. Maintain and improve the Quality Management System (QMS), including document control, corrective/preventive actions (CAR/PAR), and internal audits.

. Lead internal audits and coordinate external audits by customers or certification bodies.

. Prepare and review quality-related documentation such as Control Plans, FMEA, Process Flow Diagrams, and Work Instructions.

2. Incoming, In-Process & Final Inspection

. Oversee quality control for precision metal stamping parts-monitor dimensional accuracy, surface finish, and tooling consistency.

. Establish and verify inspection standards and measurement methods (CMM, micrometer, height gauge, vision systems, etc.).

. Conduct first article inspection (FAI) and ensure proper documentation per customer and IATF requirements.

. Ensure timely response to non-conformance issues and coordinate root cause analysis.

3. Process Quality Improvement

. Work closely with Production and Tooling teams to resolve stamping defects such as burrs, deformation, spring-back, or dimensional variance.

. Conduct root cause analysis (RCA) using tools like 8D, 5-Why, Ishikawa diagram, etc.

. Support continuous improvement initiatives-SPC, CPK, MSA, and DOE (Design of Experiments).

. Evaluate supplier performance and assist in supplier quality audits.

4. Customer & Supplier Quality Interface

. Act as the main quality liaison for customers on product quality, audit requirements, and complaint management.

. Handle customer complaints, prepare 8D reports, and follow up on corrective actions.

. Collaborate with suppliers to ensure incoming raw materials and tooling components meet specifications.

5. Data Analysis & Reporting

. Perform quality data analysis (e.g., scrap rate, process capability, defect trends) to identify and prevent recurring issues.

. Present regular quality performance reports to management.

. Support PPAP submission and documentation for new or modified parts.

Key Requirements

. Diploma or Degree in Mechanical / Manufacturing / Industrial Engineering or related field.

. Minimum 3-5 years of experience in quality assurance, preferably in precision stamping, metal fabrication, or automotive component manufacturing.

. Strong understanding of IATF 16949, APQP, PPAP, SPC, and MSA.

. Proficient in GD&T (Geometric Dimensioning & Tolerancing) and measurement tools.

. Good analytical, communication, and documentation skills.

. Experience with customer audits, FAI reports, and corrective action systems.

Preferred Skills (Advantageous)

. Familiarity with automotive OEM customer requirements (e.g., VW, Honda, Toyota, Continental).

. Hands-on experience with precision stamping dies, progressive tooling, or metal forming simulation software.

. Certification in Internal Auditor for IATF 16949 or Six Sigma Green Belt.