Develop, implement, and optimize manufacturing or operational processes to improve yield, quality, cycle time, and cost.
Analyze process performance using data, statistical tools, and root cause analysis techniques.
Identify, troubleshoot, and resolve process issues, deviations, and bottlenecks.
Lead or support continuous improvement initiatives (e.g., Lean, Six Sigma, Kaizen).
Select and qualify diamond tools based on material properties (ZnSe, Ge, Si, metals, polymers), and optimize feeds, speeds, and coolant usage to minimize tool wear.
Establish and maintain process documentation, including SOPs, work instructions, control plans, and process flow diagrams.
Collaborate with cross-functional teams such as Production, Quality, Maintenance, R&D, and Supply Chain, ensuring processes comply with safety, quality, and regulatory requirements.
Support cost reduction and productivity improvement projects.
Apply materials science knowledge to select tooling, manage material behavior, and ensure surface quality meets AS9100D standards.
Job Requirements:
Degree or Diploma in Mechanical Engineering; candidates with relevant experience may also be considered.
Minimum of 2 years experience in a technical, engineering, or manufacturing environment, ideally within a high-volume optics manufacturing environment.
Candidates with more than 4 years of experience may be considered for a Senior role.
Hands-on experience in single-point diamond turning of optics or precision components will be an advantage.
Experience in high-volume optics manufacturing is preferred.
Familiarity with implementing and maintaining process control measures and quality assurance systems.
Practical knowledge of root cause analysis, 8D problem-solving, and Design of Experiments (DOE).
Experience working in ISO 9001, ISO 14001, and AS9100 environments.
Strong materials science background, including knowledge of optical materials (ZnS, ZnSe, Ge, Si), tool wear mechanisms, and surface integrity.
Familiarity with Lean, Six Sigma, or other continuous improvement methodologies is preferred.
Ability to work collaboratively in cross-functional teams and train production staff.
