Support the Repair Development for aero engine components.
Typical Activities expected to be performed by Process Planning Engineer.
Analyzing part requirements to determine the most efficient manufacturing sequence.
Selecting appropriate machinery, tools, and equipment for production.
Developing and documenting comprehensive process plans to ensure manufacturability.
Collaborating with other teams, such as quality and design, to ensure goals are met.
Identifying and eliminating waste, defects, and variation in the production process.
Using tools like process mapping, simulation, and lean manufacturing principles.
Drive the creation and refinement of robust repair processes for specific Aero Engine Components.
Lead the design of essential tooling and inspection aids, and create all required manufacturing documentation (routers, data cards, and process instructions).
Analyze repair requirements to plan the details of facility/machines/consumables required to perform the repairs.
Analyze the cost of facility/machines/consumables.
Repair business case assessment.
Development of Repair Schemes designs, engine manuals (Cleaning and Inspection chapter), Special Process Manuals, and the Overhaul process.
Lead all First Article Inspection (FAI) demonstrations, ensuring strict compliance with AS9102, AS13000, and the Original Equipment Manufacturers (OEM's) specific Supplier Approval Board Review (SABRe) Guideline for suppliers.
JOB REQUIREMENTS
B.E. (Mech/ Aero)/ AME (Mech)
2 to 4 Years of hands on experience on aero engines in Airlines/ Aerospace & Defense or related organizations.
In-depth knowledge of gas turbine engines, engine components and their function during engine operation.
In-depth knowledge of working of various engine systems e.g. oil, fuel, air, bleed etc.
Knowledge of various inspection methods including Non-Destructive Testing (NDT) techniques.
Good technical understanding of processes such as heat treatment, thermal spray, glass bead & shot peening, arc welding, Wide Gap brazing, and machining.
Knowledge of various types of repairs which can be applied to components.
Strong knowledge of Geometric Dimensioning and Tolerancing (GD&T) and its application in tool/fixture design for repair.
Knowledge of various manufacturing techniques and their application during component repair.
Good hands on experience in using MS Office ( Word, Excel, Power Point and similar tools).
Experience with Nozzle Guide Vanes and Stator Vanes repair is highly valued.
Experience in engine assembly/ disassembly and build shop.
Knowledge of Gas Turbine engines and their functioning.
Knowledge on engine component repairs, especially on the special processes.
Experience working in an MRO shop and exposure to machines and facilities used for repairs.
