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Lead Research Engineer, Smart Operation and Planning (FAB), IME

5-12 Years
SGD 5,950 - 11,900 per month
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Job Description

Key Responsibilities

KPI Governance & Performance Management

  • Define, establish, implement, and own a Fab KPI framework: OTD, cycle time (CT), WIP, inline pace / throughput, move rate, schedule adherence, equipment utilization, DPML, hold lot aging, rework/scrap, WIP turns, and forecast accuracy.
  • Design and own live dashboards with tiered visual management (daily/weekly/etc) in order to set targets, guardrails, and escalation paths (e.g., CT breach, bottleneck loading, WIP caps).
  • Establish KPI definitions, data lineage, and governance to ensure single source of truth run regular ops reviews with variance/root-cause analytics and action closure tracking.

Tool Capacity Planning

  • Build capacity models by workcenter/tool family (bottleneck and nonbottleneck) with tool states, product mix, and modelled downtime.
  • Lead medium- and long-range capacity planning, including whatif scenarios (new products / developments, recipe changes, capex adds, PM extensions).
  • Optimize dispatching policies for WIP flows (e.g., FIFO, drumbufferrope) to stabilize bottlenecks and reduce CT variability.
  • Partner with Equipment team for capability roadmaps (de-bottlenecking, redundancy, chamber matching, clone strategy).

Layout Planning & Material Flow Optimisation

  • Lead fab/layout planning - bay/aisle constraints, tool placement, line balancing, utilities and material flow to minimize travel, WIP touches, and crosstraffic.
  • Maintain uptodate floor maps and capacity heatmaps and define staging strategies (kitting, Kanban, supermarkets) to derisk starvation/overfeeding at bottlenecks.

Planning, Scheduling & Smart Factory Enablement

  • Implement MES integration for lot movement policies, WIP caps (Littles Law), dispatch lists, and shopfloor visibility.
  • Implement and drive digital twin / simulation for scenario planning: mix shifts, tool downs, and new line introductions.

People Leadership & Stakeholder Management

  • Lead and develop the team by setting clear goals and encouraging upskills in analytics, simulation, and scheduling.
  • Facilitate alignment with respective stakeholders (Ops, Engineering, Equipment, S&I, Procurement/Materials, etc).
  • Drive change management for new KPIs, planning rules, and layout changes with structured stakeholder engagement.

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Qualifications

  • Degree in Industrial/Manufacturing/Systems/Mechanical/Electrical Engineering or related field.
  • 5-10+ years in semiconductor fab planning/Ops/scheduling.
  • Strong command of operations analytics and queueing theory.
  • Handson experience with MES/APS and simulation tools.
  • Data fluency: SQL, Excel/Power Query, Power BI/Tableau preferred for modeling.
  • Excellent written and verbal communication proven crossfunctional leadership in fastpaced environments.

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Job ID: 144529185