The Senior Quality Engineer (Mechanical) is responsible for leading, implementing, and coordinating all project quality assurance and quality control activities for the mechanical scope of a CCGT power plant project. This includes overseeing site fabrication, installation, testing, and commissioning of key mechanical systems such as HRSGs, piping systems, BOP equipment, fuel gas/fuel oil systems and cooling water systems and coordinating with other discipline engineers.

The role ensures full compliance with project specifications, codes & standards, contractual requirements, and regulatory obligations through proactive quality planning, surveillance, inspections, and systematic issue resolution.

Responsibilities:

Review and maintain the Mechanical Quality Plan, ITPs, method statements, and inspection checklists in compliance with contract requirements and applicable codes.
Review EPC Contractor's and vendor documentation, including mechanical manufacturing procedures, welding procedures (WPS/PQR), NDT procedures, FAT/SAT protocols, and commissioning test procedures.
Review field QA/QC for mechanical installation works such as site piping fabrication, pressure testing, rotating equipment installation, HVAC systems, tanks, and auxiliary systems.
Participate in Factory Acceptance Tests (FATs), Site Acceptance Test (SAT), reviewing test procedures and verifying compliance with acceptance criteria.
Track project NCRs, corrective actions, and closeout status.
Witness critical inspections and tests including:
Weld inspections and NDT
Hydrostatic and pneumatic testing
Alignment checks for rotating equipment
Mechanical completion tests
Commissioning functional tests
Verify that mechanical works comply with design drawings, specifications, quality plans, and contractual acceptance criteria
Interface daily with EPC Contractor, Owner and third-party inspectors to plan inspections, resolve quality issues, and close NCRs.
Monitor EPC site fabrication and installation progress to enable timely inspections, as required under Contract obligations.
Facilitate communication during quality audits, walkdowns, or technical clarifications.
Maintain quality logs for welds, NDT status, pressure tests, equipment installation records, calibration certificates, and material traceability.
Prepare QA/QC reports, highlighting inspection progress, quality issues, NCR trends, and risk areas.
Ensure compliance with relevant international and local standards (e.g., ASME, API, EN, ISO), jurisdictional authority requirements, and project specific owner requirements.
Review EPC root cause analyses for quality issues, proposed corrective and preventive actions, and tracking implementation.
Assess EPC Contractor quality performance and recommend improvements.
Support lessons learned reviews and continuous improvement initiatives.
Ensure all mechanical QA/QC documentation aligns with EPC Contract requirements for inspection and testing.
Any other duties deemed necessary.

Key Competencies:

Deep understanding of mechanical quality processes for power plants.
Ability to interpret engineering drawings, P&IDs, and mechanical specifications.
Proactive problem-solving and risk‑mitigation mindset.
Strong reporting and record‑keeping discipline.
Ability to handle pressure and oversee multiple simultaneous inspections.

Requirements:

Bachelor's degree in Mechanical Engineering or an equivalent field.
Minimum 8-12 years of QA/QC experience in power projects, petrochemical, or large industrial plants.
Strong knowledge of mechanical construction standards, welding, NDT, piping systems, rotating equipment, and mechanical commissioning.
Experience working with EPC contractors and Owner Engineer teams.
Familiarity with EPC Contract-driven inspection requirements and structured QA/QC workflows for CCGT projects.
Strong communication, documentation, and stakeholder coordination skills.

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